Franziska Maria Mueller

A theoretical solid oxide fuel cell-gas turbine hybrid system has been designed using a Capstone 60 kW micro-gas turbine. Through simulation it is demonstrated that the hybrid system can be controlled to achieve transient capability greater than the Capstone 60 kW recuperated gas turbine alone. The Capstone 60 kW gas turbine transient capability is limited because in order to maintain combustor, turbine and heat exchangers temperatures within operating requirements, the Capstone combustor fuel-to-air ratio must be maintained. Potentially fast fuel flow rate changes, must be limited to the slower, inertia limited, turbo machinery air response. This limits a 60 kW recuperated gas turbine to transient response rates of approximately 1 kW s-1. However, in the SOFC/GT hybrid system, the combustor temperature can be controlled, by manipulating the fuel cell current, to regulate the amount of fuel sent to the combustor. By using such control pairing, the fuel flow rate does not have to be constrained by the air flow in SOFC/GT hybrid systems. This makes it possible to use the rotational inertia of the gas turbine, to buffer the fuel cell power response, during fuel cell fuel flow transients that otherwise limit fuel cell system transient capability. Such synergistic integration improves the transient response capability of the integrated SOFC gas turbine hybrid system. Through simulation it has been demonstrated that SOFC/GT hybrid system can be developed to have excellent transient capability. © 2007 Elsevier B.V. All rights reserved.

A bottoming 275 kilowatt planar solid oxide fuel cell gas turbine hybrid system control approach has been conceptualized and designed. Based on previously published modeling techniques, a dynamic model is developed that captures the physics sufficient for dynamic simulation of all processes that affect the system with time scales greater than ten milliseconds. The dynamic model was used to make system design improvements to enable the system to operate dynamically over a wide range of power output. The wide range of operation was possible by burning supplementary fuel in the combustor and operating the turbine at variable speed for improved thermal management. The dynamic model was employed to design a control strategy for the system. Analyses of the relative gain array of the system at several operating points gave insight into input/output pairing for decentralized control. Particularly, the analyses indicate that for SOFC/GT hybrid plants that use voltage as a controlled variable it is beneficial to control system power by manipulating fuel cell current and to control fuel cell voltage by manipulating the anode fuel flowrate. To control the stack temperature during transient load changes, a cascade control structure is employed in which a fast inner loop that maintains the GT shaft speed receives its setpoint from a slower outer loop that maintains the stack temperature. Fuel can be added to the combustor to maintain the turbine inlet temperature for the lower operating power conditions. To maintain fuel utilization and to prevent fuel starvation in the fuel cell, fuel is supplied to the fuel cell proportionally to the stack current. In addition, voltage is used as an indicator of varying fuel concentrations allowing the fuel flow to be adjusted accordingly. Using voltage as a sensor is shown to be a potential solution to making SOFC systems robust to varying fuel compositions. The simulation tool proved effective for fuel cell/GT hybrid system control system development. The resulting SOFC/GT system control approach is shown to have transient load-following capability over a wide range of power, ambient temperature, and fuel concentration variations. Copyright © 2006 by ASME.